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High Precision Plastic Un-Standard Tungsten Carbide Parting Inserts Mold Component
Application of Precision Tungsten Steel Punch Pin:
(1) In the plastic mold, it is also the most common to separate the product from the mold;
(2) Tungsten steel hard alloy punches, such as tungsten steel punches, can be used to pass through longer and finer holes;
(3) The tungsten steel punch pin is also called the center. It is a conical metal rod assembled on the lathe or grinder to support the workpiece and make the workpiece rotate around it, but it is totally different from the tungsten steel punch of plastic mold accessories;
(4) Plastic mold tungsten steel punch pin can also be used in the mold, it can play a stable role, is called core pin.
BG has 13 years of experience in mold parts processing and customization, 1600㎡ workshop, 55 advanced equipment for professional processing, 20,000 pieces per day, fast delivery, a variety of mold parts industry experience and more than 10 years of experience in the masters of the elite production team, superb technology , Ingenious production, 23 advanced testing equipment, 100% full inspection of shipments, and delivery inspection reports are provided to ensure quality.
Your Success, our Business!
Thanks for paying attention to us and we sincerely hope to have good business with you!
Manufacturer | Dongguan BG Precision Mold Parts Co., Ltd. |
Product name | Punch Pin |
Design | We provide customized size & follow clients idea and designs |
Design Software | UG,ProE,Auto CAD,Solidworks,etc |
Materials | Tungsten Carbide |
Roughness | Ra0.2-Ra3.2 |
Closest tolerance | ±0.01mm |
Surface Finishing | Polished,TiCN, TiN, Aitain,Black coating,can be customized |
Price | Prices depend extremely upon your order quantity. Flexible & Negotiable. |
Axiality | 0.005mm |
Verticality | 0.005mm |
Sample | Sample available |
Production Capacity | 2000 pieces per week |
Packaging details | 1. Each piece is wrapped with pe film 2. Then put into plastic box with foam pads 3. Lock and label 4. Wrap the box heavily 5. Carton or wooden case |
Lead Time | Sampling: 7-10 workdays Normal making: 10-12 workdays Complex design/making: 15-20 workdays |
Order Process | Customer inquiries → Provide Spec./CAD/3D drawing → Engineer check and quote → Offer PI → Customer Send PO → 50% advanced payment(100% for First time cooperation) → Factory production process → QC passed √ → Packing and deliver at the first time upon the reception of balance payment → Fly to customers' hands soon! |
1. Drawing, cutting
The raw materials that have passed the test are drawn into a desired diameter size by a wire drawing machine, and then cut into a rod-shaped punching pin blank of a fixed length.
2. Heat treatment
Before the heat treatment, the punching blank is firstly straightened on the straightening platform with a dial gauge, and then placed in a high-frequency electric furnace or a salt bath furnace to be heated to 800-1300 degrees Celsius for 2 to 5 minutes. After oil quenching and hardening, the tip hardness of the quenching heat treatment can reach Hv590-800. Then the low temperature tempering treatment is carried out.
3. Grinding processing
The punching pin is clamped on the spring collet of the machine tool, and the grinding forming process is separately performed according to the angular requirements of the various needle bases of the punching pin.
4. Polishing
Polishing is to clean the surface of the oil, rust, etc., and clean the surface.
5. Inspection, storage
According to the required index, the qualified ones can be packed into the warehouse.
BG has strict quality control system from the raw material incoming to finished products outgoing. Our mould parts are guaranteed high precision,high polished and long service life.
Below are our main quality inspection items in the whole production process:
Material incoming: 100% inspection
Rough Finished:100% inspetion
Heat treatment: random inspection
Face grinding: 100% inspection
Center-less cylindrical grinding: 100% inspection
OD/ID grinding: 100% inspection
EDM:100% inspection
Wire-Cutting:100% inspection
Packing: the final 100% inspection before the formal shipment
Dream bloom due to persistence, quality due to focus and excellence!
Thanks for paying attention to us and we sincerely hope to have good business with you!
Machine Name | Machine Type | Machine Size(mm) | Qty | Accurcy |
Table Lathe | She Hong YB15*YB25 | ∮0.3~∮25 | 5 | ±0.02 |
Centerless grinder | Hartmann | ∮0.30*∮70.0 | 3 | ±0.001 |
High Precision Centerless Grinder | Taiwan Jainnher JHC-12S | ∮0.30*∮70.0 | 4 | ±0.001 |
Plane Grinder | Dawn/Joen Lih | 150~350 | 8 | ±0.001 |
Grinding of outernal diameter | Taiwan Zhengjia | ∮0.60~∮70.0 | 8 | ±0.001 |
Grinding of internal diameter | Taiwan Zhengjia | ∮0.2*∮55.0 | 4 | ±0.002 |
CNC | TAKISAWA | 400*300*270 | 6 | ±0.005 |
EDM | Sodick AD32LS | 300*200*200 | 4 | ±0.002 |
W-EDM | Seibu/Sodick | 0~500 | 4 | ±0.002 |
Testing equipment | Type&Name | inspection Size | Qty | Ispection Accuracy |
Projector | Marriott PJ-H300 | X:0~95 Y:0~35 | 3 | ±0.001 |
Projector | Nikon V-12B | 150*200 | 2 | ±0.001 |
High Gauge | Japan Mitutoyo | 0~50mm | 4 | ±0.001 |
Roundness Test Instrument | Tokyo Precision 43C-S | 0~200mm | 1 | 0.2μm |
NIKON Altimeter | MFC-101 | 0~50mm | 2 | ±0.001 |
Altimeter | Dantsin V5 | 0~400mm | 1 | ±0.0015 |
Rockwell Hardness Tester | Gaofeng HR-150A | 1 | ±1.5C | |
Plug gauge | Japan Mitutoyo | 2 | ±0.001 | |
Caliper | Japan Mitutoyo | 0~125mm | 10 | ±0.001 |
Q1. When can I get the price?
A :We usually quote within 24 hours after we get your inquiry. If it is very urgent, please call us or tell us in your email so that we will regard your inquiry as priority.
Q2. How long is the lead time for mold?
A :It depends on the mold’s size and complexity. Normally, the lead time is 25-35 days. If the molds are very simple and not in big size, we can work out with 15 days.
Q3. I have no 3D drawing, how should I start the new project?
A :You can provide us a sample, we will help finish the 3D drawing design.
Q4. Before shipment, how to make sure the products quality?
A : We are specialized in high quality products. We have QC to inspect the products before each shipment. You can come to visit our factory or ask a third party for inspection. Or we can send you videos to show the production process.
Q5. How could I pay them?
A : Paypal, Western Union, T/T, L/C are acceptable, so just let us know which is convenient for you.
Q6. Can I get discounts?
A : Yes, for big order, old customer and frequent customers, we give reasonable discounts.
Q7. Which Shipment way is available?
A : By sea to your nearest port.
By air to your nearest airport.
By express (DHL, UPS, FEDEX, TNT, EMS) to your door.